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System Cooperation - ZF

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System Cooperation - ZF Products for Wind Turbines zf.com System Co*operation Co*Design Co*Evaluate Co*Produce Co*Logistics Co*Service Entering the Next Level of System Co*operation in Wind Power  From the start of the gearbox development ZF and its partners share power in planning, research and design. From engineering collaboration at the beginning to close service partnerships after installation… We see close relationships and trust as fundamental to enable processes and outputs. The clean energy transition requires teamwork, creativity, and speed to protect and enhance our way of life and environment. At ZF, collaboration with experts at every stage of development ensures advanced, reliable wind gearboxes and powertrains, driving innovation in clean wind energy. "The future of wind energy lies not in isolated innovation, but in unified ambition. When all partners cooperate—across borders, sectors, and technologies—we unlock a new era of clean power that’s smarter, stronger, reliable and truly sustainable. Together, we’re not just harnessing the wind—we’re shaping tomorrow’s energy landscape.” Hans Akkermans, CCO of ZF Wind Power

Co*Design through early-stage prediction & guidance ZF Wind Power uses unique simulation models to identify optimal gearbox designs early, ensuring flawless execution, faster development, and minimal post-prototype iterations. This positions them as a consultancy partner, helping customers save time in finding optimal solutions.

Co*Design through early-stage prediction and guidance Co*Evaluate from component to powertrain level ZF Wind Power collaborates with partners to avoid redundant testing by sharing data and conducting a single test program. At the Test & Prototype Center, they use a 30MW test rig for system integration and powertrain validation under real conditions. This combined approach minimizes logistical efforts, testing time, and costs, reducing testing time by three to four months compared to traditional methods.

Co*Evaluate from component to powertrain level Co*Produce through smart industrialization & industrial innovation Via advanced software tools and smart industrialization, ZF and partners showcase leadership in industrial innovation. This ensures effective production line integration, interconnectivity, availability, and flexibility. Through global partnerships, ZF produces innovative offshore powertrains generating up to 80 GWh/year

Co*Produce through smart industrialization and industrial innovation Co*Logistics for sustainable and optimal delivery ZF’s local production centers and smart logistics simplify global distribution of products. The ‘local supply with worldwide branches’ strategy is evident in production and service hubs. Collaborating with partners optimizes logistical processes for sustainable, cost-effective transport. Deep-dive studies enhance delivery performance, reducing time and buffer stock needs.

Co*Logistics for sustainable and optimal delivery Co*Service for continuous availability Thrive by ZF Wind Power is an all-inclusive service concept that ensures global availability through digital solutions. It includes field repair, workshop services, spare parts management, partner training, and a gearbox pool with 5-day shipment. Supported by local service centers, Thrive offers a global yet personal approach with four tailored ‘Partnership Agreements’, ensuring partners only purchase what their business needs.

Co*Service for continuous availability For Continuous Availability Discover Thrive

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